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    Company Overview Company Overview

    Powertrain and Exhaust

    Design

    Worked on 10+ programs for OEMs & Tier-1 suppliers in NA and EU

    Design Scope

    • Development of automated tools for design of propeller shaft
    • Modeling of various Power train & turbo charge components
    • Design of thermostats and baffles for powertrain applications
    • Benchmarking of fuel rails
    • Tolerance analysis of clutch assemblies
    • Teardown and value engineering support for engines, gear boxes and other assemblies
    • Design of exhaust system components

    Domains

    Engine, transmission, clutch, turbo charge and exhaust

    Simulation

    Engine & Transmission

    FEA

    • Bore distortion analyses for engine cylinders
    • Simulations to determine the contact pressure distribution and contact separation at sealing interfaces subject to bolt clamping loads and internal pressures
    • Topology and shape optimization of transmission housings for various loading conditions
    • Optimization studies to reduce the weight of transmission components.

    CFD

    • In-cylinder flow studies, Intake/Exhaust manifold flow and thermal analysis, EGR flow study, Catalytic converter (SCR), Secondary air injection system analysis

    Exhaust Systems

    FEA

    • Dynamic response studies and correlations with test data
    • Studies involving circular bending moment, bad road, and self-weight
    • Forming simulations ,Acoustic analysis ,Thermo-mechanical simulations

    CFD

    • Inlet Pipe & cone optimization, improvement of flow distribution around sensors
    • Flow & temperature distribution studies inside Urea Injector Pipes
    • Study of flow distribution & estimation of mixing characteristics of urea with exhaust system
    • Study of thermal distribution on outer shells, estimation of HTC
    • Study of velocity, pressure & flow distribution in closed-coupled catalysts
    • Estimation of uniformity index, pressure losses, and mass distribution