Design
Worked on 20+ vehicle programs for OEM customers in NA & EU
- Designing of the parts & sub-assemblies
- Assembly sequence & spot welding
- Stamping feasibility, design for assembly
- Validation of the design with CAE Support
- Design improvements
- Digital mockup with DMU – Space Analysis to check the interference, clearance & contact between parts
- 3D drawings (Reduced Drawings)
- Geometrical dimensioning & Tolerance
- Manufacturing, installation and welding drawings
- BIW: Underbody, side frame, front-end and rear-end modules, roof
- Closures – Doors, deck lid, bonnet
Simulation
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CFD
*External aerodynamics for drag and lift prediction *Front end/underhood ...low and underhood/under-body thermal management -
NVH
Panel contribution Frequency Response Analysis, including acoustics Globa... and local static & dynamic stiffness of BIW and TMB Beam-shell modeling -
Pedestrian Protection
Frontal, side, and rear crash (various regulations) Roof Crush Pedestrian p...otection Occupant Simulation -
Durability
Full vehicle and Body Damage & fatigue life estimation under ser...ice loads, body strength simulations per ECE-R14, FMVSS 207/210 & FMVSS 225 Shock tower & towing hook studies Door upper frame deflection & mirror vibration analysis, sag & sash rigidity analysis, over check analysis Torsional, lateral, & longitudinal stiffness analysis of lift gate and hood assemblies Oil canning, denting and slam analysis of doors, hood, & lift gate
