Worked on 20+ programs for Tier-1 suppliers in NA and EU
Design Scope
Design of various mechanical sub-systems and components related to switches and control panels
Value Engineering to reduce product cost
Teardown and teardown board preparation
Competitive benchmarking
Product costing
Moldflow studies
Tolerance analysis
Domains
IECP, Steering Column Control Modules, Switches, Actuators & so on
FE simulations for
Test correlations of abuse load cases for stalk lever assemblies.
Drop test for switch assemblies.
Snap insertion & extraction and knob rotation mechanisms.
Verification of multiple design variants for stalk-lever and switch assemblies.
Various structural and NVH load cases for Body Control products such as delivery locks, stalk levers, parking switches, & HVAC switches
CFD thermal simulations to design vents for ECUs.
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