Design Scope

• Development of automated tools for design of propeller shaft
• Modeling of various Power train & turbo charge components
• Design of thermostats and baffles for powertrain applications
• Benchmarking of fuel rails
• Tolerance analysis of clutch assemblies
• Teardown and value engineering support for engines, gear boxes and other assemblies
• Design of exhaust system components

Domains

Engine, transmission, clutch, turbo charge and exhaust

Engine & Transmission

FEA

• Bore distortion analyses for engine cylinders
• Simulations to determine the contact pressure distribution and contact separation at sealing interfaces subject to bolt clamping loads and internal pressures
• Topology and shape optimization of transmission housings for various loading conditions
• Optimization studies to reduce the weight of transmission components.

CFD

• In-cylinder flow studies, Intake/Exhaust manifold flow and thermal analysis, EGR flow study, Catalytic converter (SCR), Secondary air injection system analysis

Exhaust Systems

FEA

• Dynamic response studies and correlations with test data
• Studies involving circular bending moment, bad road, and self-weight
• Forming simulations ,Acoustic analysis ,Thermo-mechanical simulations

CFD

• Inlet Pipe & cone optimization, improvement of flow distribution around sensors
• Flow & temperature distribution studies inside Urea Injector Pipes
• Study of flow distribution & estimation of mixing characteristics of urea with exhaust system
• Study of thermal distribution on outer shells, estimation of HTC
• Study of velocity, pressure & flow distribution in closed-coupled catalysts
• Estimation of uniformity index, pressure losses, and mass distribution