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Company Overview Company Overview

Full Vehicle, Body & Closures

Design

Worked on 20+ vehicle programs for OEM customers in NA & EU

Competencies

  • Designing of the parts & sub-assemblies
  • Assembly sequence & spot welding
  • Stamping feasibility, design for assembly
  • Validation of the design with CAE Support
  • Design improvements
  • Digital mockup with DMU – Space Analysis to check the interference, clearance & contact between parts
  • 3D drawings (Reduced Drawings)
  • Geometrical dimensioning & Tolerance
  • Manufacturing, installation and welding drawings

Domains

  • BIW: Underbody, side frame, front-end and rear-end modules, roof
  • Closures – Doors, deck lid, bonnet

Simulation

Durability

Full vehicle and Body

  • Damage & fatigue life estimation under service loads, body strength simulations per ECE-R14, FMVSS 207/210 & FMVSS 225
  • Shock tower & towing hook studies
  • Door upper frame deflection & mirror vibration analysis, sag & sash rigidity analysis, over check analysis
  • Torsional, lateral, & longitudinal stiffness analysis of lift gate and hood assemblies
  • Oil canning, denting and slam analysis of doors, hood, & lift gate

Crashworthiness, Occupant Safety, & Pedestrian Protection

  • Frontal, side, and rear crash (various regulations)
  • Roof Crush
  • Pedestrian protection
  • Occupant Simulation

NVH

  • Panel contribution
  • Frequency Response Analysis, including acoustics
  • Global and local static & dynamic stiffness of BIW and TMB
  • Beam-shell modeling

CFD

  • External aerodynamics for drag and lift prediction
  • Front end/underhood flow and underhood/under-body thermal management