Chassis & Braking systems

Worked on 30+ programs for Tier-1 suppliers in NA & EU

Design Scope

• Chassis Design and Optimization
• Engineering Change Management
• Tolerance Stackup studies & optimization
• Value Engineering
• Product Data Configuration Management Support
• APQP, FMEA, IMDS Support
• Customer interface drawing creation
• Reverse Engineering
• Competitive Benchmarking of Brake Systems
• Value Engineering of Brake Caliper Assemblies

Chassis frame and Cradle

• Simulation studies to identify life-limiting regions for various load scenarios such as clamping & bolt slippage and road loads
• Fatigue life assessment and optimization studies

Braking Systems

• Friction sensitivity analysis (FSA) and K-DOE analysis
• Complex Eigen value simulations to address moan & squeal issues in disc brakes
• Morphing studies to understand effect of geometry changes on squeal characteristics
• Modal mapping and MAC comparison
• Fluid volume displacement analysis
• Topology optimization of & center line deflection calculations for calipers, optimization of ECU brackets
• Metal-forming simulations for brake orifices
• Elasto-plastic stress evaluations for various components, fatigue evaluations, thermo-mechanical analyses