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Company Overview Company Overview

Chassis and Braking

Design

Chassis & Braking systems

Worked on 30+ programs for Tier-1 suppliers in NA & EU

Design Scope

  • Chassis Design and Optimization
  • Engineering Change Management
  • Tolerance Stackup studies & optimization
  • Value Engineering
  • Product Data Configuration Management Support
  • APQP, FMEA, IMDS Support
  • Customer interface drawing creation
  • Reverse Engineering
  • Competitive Benchmarking of Brake Systems
  • Value Engineering of Brake Caliper Assemblies

Simulation

Chassis frame and Cradle

  • Simulation studies to identify life-limiting regions for various load scenarios such as clamping & bolt slippage and road loads
  • Fatigue life assessment and optimization studies

Braking Systems

  • Friction sensitivity analysis (FSA) and K-DOE analysis
  • Complex Eigen value simulations to address moan & squeal issues in disc brakes
  • Morphing studies to understand effect of geometry changes on squeal characteristics
  • Modal mapping and MAC comparison
  • Fluid volume displacement analysis
  • Topology optimization of & center line deflection calculations for calipers, optimization of ECU brackets
  • Metal-forming simulations for brake orifices
  • Elasto-plastic stress evaluations for various components, fatigue evaluations, thermo-mechanical analyses