GES D&R – Exterior Trims Requirement- ZR_1913_JOB

Job Title:

    GES D&R – Exterior Trims Requirement

    Experience:

    • 7 – 12 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Automotive & Mechanical)

      Job Location:

      • Chennai

      Job Description:

      • Provide specialist engineering services for UP/UN Body Functional Trims and Heat Shields —covering design, development, supplier industrialization, validation, PPAP, and launch support through MP-2 and J1+90.

      Core Responsibilities:

      • Milestone and Governance
      • Own FEDE deliverables, gateway readiness, and timing adherence; maintain full DVP traceability and status.
      • Align DVPs with Core Technical Specialists; keep FEDE up to date with proof of completion.
      • Supplier and Change Management
      • Partner with suppliers to forecast milestones, confirm part supportability, and track tool readiness.
      • Lead Concern Release: author changes with detailed scope, timing, and cost; drive approvals and disciplined implementation.
      • Coordinate with interfacing D&R owners to manage impacts and maintain package/attribute integrity.
      • Engineering and Validation Execution
      • Define and execute DV (CAE and physical) and PV plans; commission proto builds/tests when indicated by CAE.
      • Close DV/PV issues with appropriate design/process fixes; verify via re-test/correlation as needed.
      • Maintain and update DFMEA, P-Diagram, and SCCAF based on latest learnings.
      • Industrialization, PPAP, and Launch
      • Lead PPAP through PSW; plan and execute line trials and build events with plants.
      • Resolve design, supplier quality, and manufacturing issues during change implementation up to J1+90.
      • Ensure Launch builds adhere to Global LQOS standards and roles & responsibilities.
      • Reporting and Ways of Working
      • Produce rigorous validation and issue investigation reports (including 8D) to IMG PD standards with complete backup data.
      • Maintain a collaborative, hands-on presence with daily engagement across CFTs, suppliers, and plants.
      • Success Measures (KPIs)
      • Robust, risk-managed program plan; lessons learned applied from prior launches.
      • On-time FEDE/gateway deliverables; zero meeting delays; timely signoffs.
      • CAD proposals delivered to meet design-phase milestones.
      • Zero in-plant defects that should have been caught at supplier signoff.
      • Pre-production build issues: root cause and ICA within 24 hours.
      • Clean launch and field performance with proactive risk mitigation.

      Skill set:

      • CAD/PLM: 3DX/CATIA V6/V5; Teamcenter, Vis Mockup, DMU. Program control: GPDS; FEDE milestones; DVP; Concern Release; 50:50 D&R/CAD. Validation: DV/PV plans; CAE-to-proto; rapid 8D RCA; ICA/PCA closure. Manufacturing/launch: DFM/tooling; PPAP/PSW; line trials; plant support to J1+90. Suppliers/CFTs: Drive suppliers; align D&R/CAE/STA/VOME/Attributes; LQOS; DFMEA, P‑Diagram, SCCAF; proactive risk/Plan‑B.

      Domain Knowledge:

      • Systems and Components
      • UP/UN Body Functional Trims and Heat Shields: package constraints, interfaces, mounting strategies, durability, NVH, and thermal protection near exhaust/powertrain and underbody zones.
      • Materials and construction methods for heat shields (aluminized steel, stainless, multi-layer insulation, embossed/beaded forms) and functional trims (stamped metal, molded plastics, clips/fasteners, adhesives/tapes).
      • Manufacturing and Tooling
      • Stamping/forming/embossing, piercing, clinching/riveting, spot welding, adhesive bonding, and tape applications; design for assembly and service access.
      • Tooling feasibility, draw/bead strategies, flange and hole pattern optimization, tolerance stack-ups, and GD&T appropriate for body-in-white and underbody environments.
      • Validation Methods
      • CAE: thermal mapping, conduction/convection/radiation assessments, modal/vibration for rattle robustness, durability.
      • Physical testing: thermal soak, hot-spot verification, rattle/buzz, corrosion/stone-chipping exposure, vibration/durability, fit-and-finish checks.
      • DVP&R planning, correlation strategies, acceptance criteria, and re-test closure protocols.
      • Quality, Launch, and Compliance
      • APQP/PPAP/PSW, control plans, process capability considerations, and run-at-rate expectations.
      • Ford processes and standards: GPDS, FEDE, LQOS, DFMEA, P-Diagram, SCCAF, Concern Release, and AIMS.
      • Build phases and events: DCV builds, pre-production/line trials, MP-2, and support through J1+90.
      • Attribute alignment: thermal, NVH, durability, corrosion, and serviceability requirements at vehicle level.
      • Cross-Functional Ecosystem
      • Collaboration with D&R, CAE, STA, VOME, Attribute Teams, and Global/Regional engineering; effective supplier development and escalation paths for timing, quality, and cost Purpose.

GES CAD Powertrain team Requirement – ZR_1920_JOB

Job Title:

    GES CAD Powertrain team Requirement

    Experience:

    • 2 – 4 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Electronics & Mechanical)

      Job Location:

      • Chennai

      Job Description:

      • Proficient in creating master cross-sections and layouts for driveline components.
      • Experienced in performing stack-up analysis (linear, axial/radial, and fastener) for • Driveline components such as half shafts, drive shafts, and axles.
      • Hands-on experience in CAD and drafting is required.
      • Internal candidates will be given preference.
      • Must be a team player, eager to learn, and willing to take on responsibilities

      Skill set:

      • Stackup Analysis, Driveline components – 3DX, CATIA V5, Enovia and Teamcenter

      Domain Knowledge:

      • Bachelor’s degree in mechanical or relevant engineering with 2-4 years of experience in powertrain, specifically driveline components.
      • Must have practical experience in stack-up analysis and GD&T (Geometric Dimensioning and Tolerancing).
      • Familiar with PLM tools and methods will be an added advantage
      • Strong communication skills are essential

Build system & SW Developer (5+5) – ZR_1921_JOB

Job Title:

    Build system & SW Developer

    Experience:

    • 5 – 7 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Electronics & Mechanical)

      Job Location:

      • Hyderabad

      Job Description:

      Build Systems Engineer (3 – 4)

      • Build systems: CMake, Conan, Yocto/Bitbake, west
      • Toolchains & cross-compilation: GCC, Clang, GDB, JTAG
      • Embedded software: Linux-based, C/C++
      • Scripting: Advanced Python skills
      • Version control: Git, branching strategies
      • Dependency management: Conan, PyPi, vcpkg
      • Soft skills: Independence, problem-solving, documentation

      Embedded Software Developer (3 – 5)

      • Embedded software: ≥5 years’ experience, C/C++
      • RTOS: Zephyr, low-level driver development
      • Debugging & profiling: MCU-specific, performance tuning
      • Security: Secure coding, cryptography
      • CI/CD & DevOps: GitLab, Jenkins, Axivion
      • Documentation & testing: Architecture, test coverage ≥80%
      • Soft skills: Scrum, agile methodologies, communication

MBSE Embedded Software Development Requirement – ZR_1922_JOB

Job Title:

    MBSE Embedded Software Development Requirement

    Experience:

    • 6 – 8 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Electronics & Mechanical)

      Job Location:

      • Chennai

      Domain Knowledge:

      • Design, develop, test, and debug embedded software for new and existing products, primarily utilizing NXP MCU platforms.
      • Implement and optimize Modbus RTU communication protocols for system integration.
      • Collaborate with hardware engineers during the bring-up and validation phases of new hardware designs.
      • Develop device drivers, bootloaders, and low-level firmware for embedded systems.
      • Perform root cause analysis and resolve complex software and system issues.
      • Participate in code reviews, ensuring high code quality, maintainability, and adherence to coding standards.
      • Contribute to system architecture discussions and define software requirements.
      • Develop comprehensive documentation for software design, test plans, and release notes.
      • Develop automated testing and pre/post processing scripts.

      Skill set:

      • Embedded Systems, C programming, UART, SPI, I2C, RS485.debugging on target hardware

      Domain Knowledge:

      • Strong proficiency in C for embedded systems.
      • Experience with various communication interfaces such as UART, SPI, I2C, RS485.
      • Proficiency with embedded development tools (IDEs, debuggers, Git, CI/CD).
      • Experience with hardware-software integration and debugging on target hardware.
      • Strong problem-solving skills and the ability to work independently as well as part of a team.
      • Excellent written and verbal communication skills.
      • Experience working in a Scrum development team utilizing Jira.
      • Knowledge in automated testing suites and report generation.

GES CAD Power Train Automation Requirement – ZR_ 1923_JOB

Job Title:

    GES CAD Power Train Automation Requirement

    Experience:

    • 4 – 6 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Automotive & Mechanical)

      Job Location:

      • Chennai

      Job Description:

      • Develop Automation Tools on CATIA & 3DX / TCe/ TC Vis mockup using VBA, VB. Net & Vis Studio based on project requirements
      • Work closely with stakeholders to understand project needs and translate them into functional requirements
      • Develop and maintain proper Coding Structure with Quality for reliability and reusability
      • Conduct thorough testing and debugging to identify and resolve the defects at the early Phase of development
      • On time support to resolve the Issues in the Automation Tools to ensure minimal downtime
      • Collaborate with other developers and team members to ensure seamless integration with existing system
      • Create & maintain detailed workflow and process documentation

      Skill set:

      • CAD Automation using VBA / VB. Net / Vis Studio

      Domain Knowledge:

      • Excellent knowledge and Hands-on expertise in:
        • a. Automation projects for CATIA & 3DX / TCe/TC Vis mockup
        • b. Customization for CATIA & 3DX / TCe/ TC Vis mockup
      • Expertise in below Technologies (a & b – Mandatory):
        • a. VBA / VB.net / Vis studio
        • b. JavaScript
        • c. Python
        • d. Other similar Technologies
      • Added advantage to have below skills:
        • a. Low-Code No-Code (Alteryx, Pega, etc.)
        • b. PowerApps / Power Automate / SharePoint Automation
        • c. Knowledge on CATIA, 3DX Modeling & Drafting
        • d. Knowledge on Teamcenter / Vis mockup
      • Excellent presentation and communication skills
      • Good Problem solving and Analytical Skills
      • Job role based on relevant experience

      ***Preference will be given to candidates who can Join Immediately or with short Notice Period***

PT NVH Emag Simulation (Maxwell) – ZR_1924_JOB

Job Title:

    PT NVH Emag Simulation (Maxwell)

    Experience:

    • 4 – 8 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Automotive & Mechanical)

      Job Location:

      • Chennai

      Job Description:

      • Analyze and understand the operational principles and dynamic behavior of various electric machine types (e.g., PM, Induction, SynRM) to identify key sources of NVH excitation (electromagnetic forces, torque ripple, etc.).
      • Extract, process, and analyze simulation results to obtain the required dynamic load data (time-series, frequency domain), potentially utilizing tools like MATLAB for advanced post-processing and visualization.
      • Develop and execute advanced simulation methodologies, primarily using ANSYS Mechanical and potentially coupled electromagnetic-structural approaches (e.g., integrating with ANSYS Motor-CAD or Maxwell), to accurately predict dynamic forces and torques generated by electric motors.
      • Interpret simulation results in the context of electric machine physics and NVH requirements, ensuring the generated loads are physically representative and suitable for downstream analysis.
      • Excellent knowledge in usage of ANSYS connectors and contact in model built.
      • Excellent skills in debugging ANSYS errors and convergence issues.

      Requirements:

      • Hands on Experience in solver ANSYS Mechanical/ Maxwell – workbench, Altair Hyperworks, Matlab or Python.
      • Experience with coupled electromagnetic-structural analysis for electric machines using ANSYS tools (Maxwell, Motor-CAD, and Mechanical).
      • Good knowledge on Powertrain Systems and architectures.
      • Good knowledge in debugging Ansys errors and convergence issues

Seat CAE Analyst – ZR_1926_JOB

Job Title:

    Seat CAE Analyst

    Experience:

    • 4 – 8 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Automotive & Mechanical)

      Job Location:

      • Chennai

      Job Description:

        Perform Baseline Body Strength Analysis such as Seat Belt Pull Analysis (FMVSS 207-210), Luggage retention (ST30), Child Anchorage. Analysis and Dynamic Strength Analysis (FMVSS225), Seat system dynamic structural integrity (FMVSS208), etc. using LSDyna Solver Body-In-Prime preparation for Body, Strength Analysis, Ability to investigate all input pulse, output energy curves, Materials, SW/Bolt Forces, etc. Ability to do Seat Integration [Weld / Bolt / Adhesives etc., connections. Seat Model Preparation for Body. Integration with standard numbering Template Able to run baseline CAE Seat and Body Strength with Seat analysis, Summarize results and feedback conclusions to customers in an efficient manner. Able to work effectively with design teams to develop solutions within defined deadlines and time constraints.

      Requirements:

      • LS-Dyna, Seating System, Hypermesh, Ansa
      • Physical Test correlation projects. Standard Numbering Template creation for each program.
      • Have an awareness of potential design constraints (packaging, manufacturing etc.) and ensure due consideration is given in developing solutions.

GME DME LD/MP Requirement – ZR_1936_JOB

Job Title:

    GME DME LD/MP Requirement

    Experience:

    • 1 – 3 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Industrial Engineering, Mechanical & Production)

      Job Location:

      • Chennai

      Job Description:

        Responsible for the CAD deliverable of Assembly flow Diagram, BIW Component and Assembly Locator drawing and Measurement points for all vehicle programs of all the CBGs.

        • Creating and updating the AFD as per the car line leader input.
        • Creating and updating locator drawing and measurement points in Teamcenter with help of NX/CATIA/FIDES/Hyper works.
        • Creating Coordinate cut plane drawings per Input.
        • EBOM Scan for Change management Study

        Skills Required:

        • Knowledge in CAR body BIW Process
        • Knowledge in Final Assembly Engineering
        • Knowledge in Checking and welding Fixtures
        • Knowledge in CMM
        • Knowledge in modeling tools CATIA/NX
        • PLM Siemens Experience

        Skills Preferred:

        • Good Communication skill

GES MBSE BECM HIL Validation Team Requirement – ZR_1937_JOB

Job Title:

    GES MBSE BECM HIL Validation Team Requirement

    Experience:

    • 9 – 12 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (CSE, Embedded, ECE & Mechatronics)

      Job Location:

      • Chennai

      Job Description:

      • Extensive experience in automotive electronics/electrical Hardware in Loop(HiL) validation in an OEM or Tier-1/2 environment.
      • Hands-on Python experience for HIL library/GUI development in automated validation.
      • Experienced in HiL testing environments (ETAS/dSPACE/ECU TEST (Preferable))
      • Good understanding of functionality of S/W development and validation, system/interface specification and Test case methodologies.
      • Perform Root cause analysis (RCA) & develop and execute test plans to validate the performance of DUT.
      • Strong verbal and written communication and should have good experience in Customer interactions on regular basis.

      Skill set:

      • HIL Validation – ECUTEST, Python

      Domain Knowledge:

    • Strong grasp on the basic concepts of Electrical and Electronics
    • Battery Management System Knowledge (Preferable)
    • Good knowledge on CAN, CAN FD, ethernet protocol and experience in Vector Tools – CAN, CANoe.

GME Tebis Stamping Dies CAM Programmer Requirement – ZR_1938_JOB

Job Title:

    GME Tebis Stamping Dies CAM Programmer

    Experience:

    • 3 – 7 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (CSE, Embedded, ECE & Mechatronics)

      Job Location:

      • Chennai

      Job Description:

        We are seeking a highly skilled and experienced Tebis Stamping Dies CAM Programmer/Machinist to join our manufacturing team. This role is central to our production process, involving the precise programming, simulation, and optimization of CNC machining operations for the creation of high-quality stamping dies. The successful candidate will leverage their expertise in Tebis CAD/CAM software to translate complex engineering designs into efficient and accurate machine toolpaths, ensuring the integrity and functionality of the final dies. This position requires a strong understanding of machining principles, die manufacturing processes, and a commitment to precision and efficiency in a fast-paced production environment.

      Additional Information:

      • Analyze blueprints, engineering drawings, and 3D CAD models to determine machining requirements and optimal manufacturing processes.
      • Develop/Generate optimize CNC programs using TEBIS CAM.
      • CAD Preparation for smooth & Safe Tool path.
      • Create comprehensive setup documentation, including set-up sheets, bill of materials, and tool lists, to facilitate smooth machine operation by operators.
      • Collaborate closely with Global Manufacturing engineers, Plant teams to troubleshoot machining issues, resolve defects, and continuously improve processes.
      • Train and instruct CNC operators on proper machine usage, program execution, and safety protocols.
      • Maintain detailed records of machining processes, program changes, and maintenance activities.