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    Design & Development Engineer - ECM - ZR_2962_JOB

    Operations | Chhatrapati Sambhajinagar, India

    Job Title:

      Design & Development Engineer - ECM

      Experience:

      • 3 - 5 Years

      Qualification:

      • B.E/B.Tech or M.E/M.Tech (Automotive & Mechanical)

      No. of Positions:

      • 1

      Job Location:

      • Chhatrapati Sambhajinagar

      Job Description:

      • Proficient in CATIA V5 or 3DEXPERIENCE. Deep understanding of Top-Down assembly design, Skeleton modeling, Part Design, and Generative Shape Design (GSD) modules.
      • Solid grasp of thermal management fundamentals, fluid mechanics, and engine cooling loop dynamics.
      • Exceptional knowledge of GD&T symbols and standard drafting practices.
      • Familiarity with automotive fabrication methods relevant to cooling loops (e.g., tube bending, rubber hose extrusion, plastic molding, brazing).

      Requirements:

      • Develop high-precision 3D parametric models, complex surface geometries, and large assembly layouts in CATIA for cooling components (including radiators, water pumps, coolant pipes/hoses, thermostats, expansion tanks, and fan shrouds).
      • Conduct digital mock-up (DMU) packaging reviews within the engine bay. Execute clash detection, interference checks, and clearance analysis to ensure zero physical part collisions during dynamic vehicle operation.
      • Apply Geometric Dimensioning and Tolerancing (GD&T) per ASME/ISO standards to validate fit and function. Perform basic tolerance stack-up analysis on complex assemblies.
      • Collaborate closely with Computational Fluid Dynamics (CFD) and thermal analysis teams to iterate designs based on flow, pressure drop, and thermal performance results.
      • Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) rules, specifically focusing on plastic injection molding, aluminum casting, and sheet metal fabrication.
      • Generate and release complete 2D production drawings. Build and maintain Bill of Materials (BOM) structures within Product Lifecycle Management (PLM) systems like Teamcenter or Enovia.
      • Actively participate in Design Failure Mode and Effects Analysis (DFMEA) and design verification planning (DVP&R).
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