In this current competitive automotive world, cutting down the cost & improving the function for the same cost is the key in winning over the competition. Satven has been supporting its customer for Value Engineering & Value Analysis with a classical VAVE approach through Functional Analysis, FAST methodology, Cost/worth for each function & identification of function for cost reduction & brain storming for idea generation with a cross-function team of Design, Manufacturing experts for identified functions/parts.
Satven team does not stop the VAVE activities with idea generation. Ideas/concepts are supported with Benchmark data, initial design & validation through Finite Element techniques, development of Business case with costing of concepts.
Satven has proved concepts/ideas with prototypes of up to 10 to 25 samples & initial functional testing. (Testing is done either with simple test rig developed or through collaboration with various test agencies like ARAI, VRDE etc.,)
Also Satven team supports design & development of concepts for its customers for implementation through an Onsite & Offshore collaboration business model.
Satven has facility for reverse engineering of products for understanding of product of value engineered and for benchmarking of competitor products.
Satven has developed expertise by supporting the customer with
Customers have benefited with a variety of ideas like Alternate materials/manufacturing process/assembly process etc., & cost savings running into millions (when implemented across huge product volume).
When both covers do the function of protection of ECU components beneath the covers with one cover holding another part called guide pipe, hence one cover is eliminated & the portion to hold the guide pipe is designed as a simple snap fit part.
Forged & machined changed into Stamped & Rolled – Key Lock Collar
Material of Airbag Reaction Can changed from Sheet metal to Plastic.
Aluminum Cast Cover part changed in to Steel Stamped part.