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Company Overview Company Overview

Supplier Quality Engineering

Quality Audit

Key areas:

  • Quality System
  • Incoming Material Control
  • Process Controls
  • Inspection Process Controls
  • Gage Control Process
  • Corrective Action System
  • Statistical Methods
  • Continuous Improvement Process
  • Customer Satisfaction
  • APQP Process

Tools:

  • Supplier Audit template
  • Qualitative Evaluation Matrix
  • Gage R & R

Quality Planning

Key areas:

  • Identify supplier quality personnel
  • Definition of roles & responsibilities
  • Gage calibration – frequency & SOP
  • Quality training – plans & frequency
  • Traceability/ Inspection & test procedures
  • Process control Methodology
  • Incoming inspection & sub-tier supplier quality management

Tools:

  • Checklists, Training Manuals
  • Statistical Sampling techniques
  • Templates

Quality Assurance

Key areas:

  • Perform FPIR (First Piece Inspection) or PPAP (Production Part Approval Process) as per quality plan
  • Identify non-conformance to quality plan
  • Perform root cause analysis
  • Establish prioritized list of non-conformance and set up preventative/corrective action plans
  • Update quality plans & procedures based on the action plans

Tools:

  • Checklists / Templates / Audit
  • Cause & Effect Diagrams
  • Pareto charts / Histograms

Quality Control

Key areas:

  • Set up Statistical Process Control (SPC) for continuous monitoring
  • Follow up during out-of-control situation for corrective actions
  • Regular short term/long term capability study
  • Perform periodic metrology as per quality plan
  • Audit process improvement evidence & resultsM

Tools:

  • SPC Methodology
  • Quality audits
  • Gage R&R
  • Checklists / templates