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    Chassis and Braking

    Worked on 30+ programs for Tier-1 suppliers in NA & EU


    Chassis & Braking systems

    Worked on 30+ programs for Tier-1 suppliers in NA & EU

    Design Scope

    • Chassis Design and Optimization
    • Engineering Change Management
    • Tolerance Stackup studies & optimization
    • Value Engineering
    • Product Data Configuration Management Support
    • APQP, FMEA, IMDS Support
    • Customer interface drawing creation
    • Reverse Engineering
    • Competitive Benchmarking of Brake Systems
    • Value Engineering of Brake Caliper Assemblies

    automotive

    Chassis frame and Cradle

    • Simulation studies to identify life-limiting regions for various load scenarios such as clamping & bolt slippage and road loads
    • Fatigue life assessment and optimization studies

    Braking Systems

    • Friction sensitivity analysis (FSA) and K-DOE analysis
    • Complex Eigen value simulations to address moan & squeal issues in disc brakes
    • Morphing studies to understand effect of geometry changes on squeal characteristics
    • Modal mapping and MAC comparison
    • Fluid volume displacement analysis
    • Topology optimization of & center line deflection calculations for calipers, optimization of ECU brackets
    • Metal-forming simulations for brake orifices
    • Elasto-plastic stress evaluations for various components, fatigue evaluations, thermo-mechanical analyses

    automotive

    chassis design

    braking simulation